Die Casting Services In China
Aluminium, Magnesium, Zinc & Steel One-off prototyping or 1000+ production parts
Betreuung von Kunden weltweit aus China. Dedizierter Projektmanager.
- Kein MOQ
- Qualität & Präzision
- Schnelle Abwicklung
- Schnelle Prototypen
- Von Kleinserien bis hin zur Massenproduktion
- Globale Lieferung
Position： Heim / Um / Über uns
Our Die Casting Services
Die casting services are a cornerstone of modern manufacturing, and at Diode Prototypes, we specialize in delivering industry-leading die casting services tailored to your exact needs. A process similar to injection molding, pressure die casting is a metal casting process in which molten metal is forced into amold cavity to create metal parts.
At Diode Prototypes, our die casting services use certified machines and pressure casting dies to form your designs from molten metal — typically zinc, copper, aluminum, magnesium, lead, pewter or other tin-based alloys. Our pressure die casting process is effective and very reliable, and can result in significant cost savings. Whether you require small-batch production or high-volume runs, our die casting services offer the flexibility to accommodate any project needs you may have – from small batches of 50 to as many as 1,000 pieces.
Hot-Chamber Die Casting
Cold-Chamber Die Casting
Advantages and Drawbacks of Die Casting
Advantages
Fast cycle times.
Is suitable for producing complex parts.
Produces parts with high dimensional accuracy.
Produces parts with a smooth surface finish, which lessens the need for post-processing. Offers repeatable, accurate results with efficient production.
Drawbacks
The cost of equipment and dies can be very expensive.
Is typically unsuitable for ferrous metals or metals with a high melting point.
Designing and tooling new dies is a complex process that can take long before a production run starts.
CNC-Bearbeitungsmaterialien
Aluminum Alloys
Aluminum alloys are widely employed in die casting due to their unique properties. Notable alloys such as 380, 360, 390, Und 413 exhibit high operating temperatures, outstanding corrosion resistance, low density, excellent strength, and good thermal conductivity. Additionally, aluminum alloys offer good stiffness, a favorable strength-to-weight ratio, EMI and RFI shielding properties, and recyclability. They can also withstand high temperatures and retain dimensional stability with thin walls.
Zinc Alloys
Zinc alloys, including Zamak #2, #3, #5, #7, ZA8, and ZA27, offer a balance of strength, Zähigkeit, firmness, and cost-effectiveness. These alloys are known for their improved castability, shortened cycle time, and extended die life. The mechanical qualities of zinc alloys rival and exceed other common die-casting materials such as aluminum, magnesium, and bronze. Their exceptional casting fluidity contributes to thin-wall castability, resulting in smaller, lighter, cost-effective components.
Magnesium Alloys
Magnesium, particularly the AZ91D alloy, stands out for its toughness, Haltbarkeit, lightweight nature, and good castability. With a weight 75% lighter than steel and 33% lighter than aluminum without compromising strength, magnesium alloys are preferred for applications requiring complex casting with tight tolerances. The material’s excellent corrosion resistance further enhances its appeal.
Surface Finish Options for Die Casting
Surface finishes can serve either a functional or aesthetic purpose. Oberflächenveredelungen, die beiden Zwecken dienen, gelten als kosmetische Veredelungen, and are used for cosmetic parts. Producing cosmetic parts requires additional measures to minimize defects such as hang marks and scratches from tools.
Typen
Einzelheiten
Klarlack
Clear cosmetic finish that can be applied to ABS-Like Translucent/Clear (WaterShed XC 11122) und PC-ähnliches durchscheinendes/klares Material (Genau 60) Materialien.
Malerei
Anschließend wird das Teil durch Schleifen und Polieren geglättet, parts can be painted with automotive-grade paint. Geben Sie bei Ihrer Angebotsanfrage eine Pantone-Farbe an. We also offer soft-touch painting.
Überzug
Electroless nickel plating can be used to achieve parts that are similar to cast aluminum or magnesium.
Färberei
Dyeing is another method for adding color to 3D prints. This is faster option with a limited color selection, so is a more cost-effective choice than painting.
Abziehbild
Decaling can be used to add a logo or other graphics to boost cosmetics or function.
Polieren
We can polish parts to a mirror-like finish. Wenn dies eine Anforderung ist, Wir bitten Sie, entweder eine Zeichnung oder ein Bild bereitzustellen, das Ihre Erwartungen an das Endergebnis verdeutlicht.
Wärmebehandlung
Harden and strengthen metal 3D prints with multiple heat treatment options: NADCAP-Wärmebehandlung, heißisostatisches Pressen (HÜFTE), Lösungsglühen, and aging.
So kooperieren Sie mit Diode China
We enable your project to obtain metal and plastic parts with excellent mechanical properties at very low cost.
Fordern Sie ein Angebot an
Please contact 123@123.com to upload your CAD files.
Bestätigen Sie die Spezifikationen
Die Ingenieure und Designer von Diode können Design-for-Manufacturing anbieten (DFM) und sofortige Zitate.
Die Herstellung beginnt
Nach der Bestätigung Ihres Fertigungsprojekts, Wir führen Präzisionsbearbeitung gemäß den Fertigungsstandards durch.
Teile werden versendet
An den fertigen Teilen werden Qualitätsprüfungen durchgeführt und anschließend werden die Teile sicher an Sie geliefert.
Fordern Sie ein Angebot an
Tipp: Anfragen zu Waffentypen werden nicht entgegengenommen!
Erfahrungsberichte / Zufriedene Kunden
Machen Sie mit 1,000 Unternehmen, die Diode vertrauen.
Warum hören Sie sich nicht an, was andere über Diode sagen?? Das sind echte Erkenntnisse aus Erfahrung.
